Fluidized Bed Jet Mill

The premier micronization system for high-purity recovered Carbon Black (rCB), supporting precise D97 adjustment with 30%–50% higher energy efficiency than conventional processes. This technology optimizes the particle size distribution to ensure rCB performance closely rivals that of virgin carbon black in high-end rubber applications.

Email us I need solutions

How It Works

Technical breakdown of the core processes and technology behind Fluidized Bed Jet Mill.

High-pressure compressed air is injected into the grinding chamber via supersonic nozzles, creating a fluidized bed of material. The micronization relies entirely on high-energy self-grinding collisions at the airflow intersection, eliminating mechanical contact and foreign contamination for recovered Carbon Black (rCB). Fine powder then rises to the high-efficiency turbine classifier; qualified particles are collected, while others return to the grinding zone for re-processing.

Fluidized Bed Jet Mill

Performance Features

Uncompromising performance and innovative design, optimized for high-efficiency production and durability.

Flexible Fineness & Narrow PSD

Achieves flexible fineness adjustment with a narrow PSD. The built-in precision classifier effectively eliminates oversized grit and impurities, ensuring superior reinforcement performance for recovered Carbon Black (rCB) in high-end rubber and plastic applications.

Exceptional Energy Efficiency

With optimized flow field design, our milling efficiency leads the industry. Compared to traditional jet mills, this system saves 30%–50% in energy at the same fineness level, significantly reducing long-term operational costs for rCB processing plants.

Low Wear & Zero Metal Contamination

The processing path is specifically designed to resist the abrasive nature of rCB while avoiding nozzle wear. This ensures iron-free, high-purity production and prevents foreign metal contamination, which is critical for maintaining the chemical integrity of the recovered material.

Automated Operation & Smart Integration

Supports fully automated operation with real-time monitoring via precision sensors. The compact design minimizes footprint and operates with low noise, enhancing the environmental friendliness and efficiency of the rCB production site.

High-end Adaptability & Scalable Output

Offers flexible parameter control to ensure consistency from R&D trials to mass production. The system integrates seamlessly with downstream collection and pelletizing units, ensuring high yield and premium value for processed recovered Carbon Black.

Fluidized Bed Jet Mill

Technical Parameters

Fluidized Bed Jet Mill defines excellence through quantified data, meeting the most stringent requirements of high-precision material processing.

Swipe left or right to see more

Parameters / Model	60	140	200	315	400	500
Particle size (μm)	1~50	2~50	2~50	3~50	4~50	4~50
Diameter (mm)	60	140	200	315	400	260×3
Power (kW)	1.1	4	5.5	15	22	7.5×3
Maximum speed (r/min)	18000	9800	6500	4000	3250	5000
Output (kg/h)	2~20	20~250	40~600	100~1500	250~2200	200~3000
Compressed air consumption (m³/min)	3	10	20	40	60	80
Compressed air pressure (MPa)	0.7~1.0	0.7~1.0	0.7~1.0	0.7~1.0	0.7~1.0	0.7~1.0
Total power (kW)	30	90	150	280	380	500